5 Axes Simultaneous Milling Turning 135P-C
Scope of supply
Standard accessories function table (please refer to the controller function for the electric control part)
| No | Item | Unit | Qty |
| 1. | FH mainframe castings | tower | 1 |
| 2. | Siemens840DSL control system | set | 1 |
| 3. | Display: 19LCD | set | 1 |
| 4. | FH five-axis multi-function swing head (B-axis) | set | 1 |
| 5. | DGZX-28010／25-KFHWVJS | piece | 1 |
| 6. | X/Y/Z Axis Hollow Cooled Ball Screws | piece | 3 |
| 7. | Mill/Turn Direct Drive Rotary Table (C-axis) | set | 1 |
| 8. | B axis RCN8380 29 bits absolute encoder | piece | 1 |
| 9. | C axis RCN2580 28 bits absolute encoder | piece | 1 |
| 10. | BOSCH REXROTH Roller Linear Slides | set | 7 |
| 11. | Electrical box temperature control device | set | 1 |
| 12. | Spindle water cooling system | set | 1 |
| 13. | Machine tool ring water spray | set | 1 |
| 14. | Five-axis head crescent water spray, crescent blowing | set | 1 |
| 15. | Front and side working door safety interlock system | set | 1 |
| 16. | Waterproof work bin lighting | piece | 2 |
| 17. | hydraulic station | set | 1 |
| 18. | Central centralized feed lubrication device | set | 1 |
| 19. | Operation side cleaning water gun and air gun | set | 1 |
| 20. | Cutting fluid system | set | 1 |
| 21. | Fully enclosed protective sheet metal | set | 1 |
| 22. | Operation box | set | 1 |
| 23. | Electrical Cabinet Cooling Unit | set | 1 |
| 24. | Siemens electronic handwheel | piece | 1 |
| 25. | Foot-operated spindle knife release switch | piece | 1 |
| 26. | Machine tool tri-color light | set | 1 |
| 27. | 40 HSK-A63 tool magazines and servo automatic tool changing system | set | 1 |
| 28. | X/Y/Z three-axis absolute value grating scale | set | 3 |
| 29. | Spiral Chip Roller and Rear Chip Conveyor Chip Carriage | set | 1 |
| 30. | Hexagon IRP25.50 Infrared Probe Unit | set | 1 |
| 31. | Renishaw NC4F230 tool setter unit | set | 1 |
| 32. | Foundation level pads and foundation bolts | set | 1 |
| 33. | technical manual | set | 1 |
Parameter
|
Model |
Unit |
FH135P-C |
|
Travel |
||
|
X axis travel |
mm |
1450 |
|
Y axis travel |
mm |
1350 |
|
Z axis travel |
mm |
1100 |
|
Distance from spindle nose to work table surface |
mm |
160-1260 |
|
Horizontal milling head |
mm |
30-1130 |
|
Feed/fast moving speed |
m/min |
40 |
|
Feed force |
KN |
10 |
|
Rotary table (C axis) |
||
|
Working table size |
mm |
Ø1350 |
|
Max.table load (mill) |
kg |
4000 |
|
Max.table load (turning) |
kg |
3000 |
|
Milling/turning table (milling and turning combined machining) |
rpm |
250 |
|
Minimum split angle |
° |
0.001 |
|
Rated torque |
Nm |
1330 |
|
maximum torque |
Nm |
2630 |
|
CNC swing milling head (B axis) |
||
|
Swing range (0=vertical/180=horizontal) |
° |
-15～180 |
|
Rapid traverse and feed rate |
rpm |
50 |
|
Minimum split angle |
° |
0.001 |
|
Rated torque |
Nm |
1050 |
|
maximum torque |
Nm |
2130 |
|
Spindle (milling and turning) |
||
|
Spindle speed |
rpm |
10000 |
|
Spindle power |
Kw |
25/37.5 |
|
Spindle torque |
Nm |
200/300 |
|
Spindle tapre |
|
HSKA100 |
|
Tool magazine |
||
|
Tool interface |
|
HSKA100 |
|
Tool magazine capacity |
PCS |
40 |
|
Maximum tool diameter/length/weight |
|
Ø135/300/12 |
|
Tool change time (tool to tool) |
S |
2 |
|
Measuring device |
||
|
Infrared probe |
Hexagon IRP25.50 Infrared Probe Unit | |
|
Tool detection instrument in working processing area |
Renishaw NC4F230 tool setter unit | |
|
Position accuracy (ISO230-2 and VDI3441) |
||
|
X/Y/Z positioning accuracy |
mm |
0.008 |
|
X/Y/Z Repeat positioning accuracy |
mm |
0.005 |
|
B/C positioning accuracy |
|
10" |
|
B/C Repeat positioning accuracy |
|
4" |
|
CNC controller |
||
|
CNC system |
|
Siemens840D |
Design Features | Best Mechanical Wire Casting Analysis Design
◆Full box-type thermosymmetric casting structure, using Meehanna grade high-grade cast iron
◆Tempering and natural aging treatment to eliminate internal stress
◆Structural natural frequency vibration eliminates material processing stress
◆Comprehensive wall and large-area high-rigidity column design can effectively improve rigidity and static and dynamic accuracy
◆Three-axis hollow cooling screw drive
Electric Spindle
Design Features
◆According to the characteristics of their own machines, independent research and development and production.
◆The taper hole of HSK-A100 is adopted in the FH135P-C model.
◆Adopt external cooling system for circulating cooling, which can effectively ensure the application of electric spindle.
3.3 CNC swing milling head (B axis)
Design Features
Design Features
◆Independent design and production.
◆Built-in DD motor zero transmission chain no backlash design.
◆High acceleration characteristics.
◆The shortest span between the tool nose point of the spindle and the structural support point realizes the maximum rigidity of cutting.
◆Larger YRT bearing improves rigidity.
◆ Equipped with HEIDENHAIN RCN8380 series absolute rotary encoder measurement system, fully closed-loop control, to ensure the best accuracy.
◆B-axis cooling system design reduces heat transfer.
3.4 Rotary table (C-axis table)
Design Features
◆Independent design and production.
◆Built-in DD motor zero transmission chain no backlash design.
◆High acceleration and deceleration response characteristics.
◆Larger YRT bearing increases rigidity.
◆Large rated driving torque, positioning and processing with table positioning and clamping device
◆Meet the needs of milling, reduce workpiece handling and improve product accuracy.
◆Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy.
◆Cooling system design to reduce heat transfer.
3.5 Control system
Selection features
◆Select the control host NCU730.3B for five-axis linkage (see the function table for details of the system configuration)
◆With RTCP function
◆Choose Siemens S120 drive with 3 times overload capacity and 1FT series motor with high kinematic characteristics
◆Select TCU30.3+ICP427E as HMI interactive host, IPC has higher computing speed and higher storage space
3.6 Automatic tool changing system
Design Features
◆ Independent design and production.
◆Tool selection and tool change use servo motor to control the terminal action, which is more stable and accurate.
◆Combined with the tool management function of Siemens840DSL, more efficient tool management.
3.7 Liftable tool setter
Design Features
◆Equipped with Ransishaw NC4F230R tool setter with higher precision.
◆Automatic tool setting on the machine, automatic update of tool compensation.
◆The tool setting device can be raised and lowered to save the space of the processing surface.
◆Fully sealed sheet metal design to protect the tool setter from damage by water and iron filings during processing.
3.8 Infrared probe
Design Features
◆Equipped with Hexagon IRP25.50 Infrared Probe Unit.
◆On-machine workpiece alignment and size inspection can reduce manual inspection errors and improve product accuracy and processing efficiency.
◆90% savings in on-board assistance time.
