5 Axes Simultaneous Milling Turning 100P-C

Introduction:


Product Detail

Product Tags

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Scope of supply   

Standard accessories function table (please refer to the controller function for the electric control part)

1. Siemens 840DSL controller

2. Brand Own five-axis multi-function swing head

3. Electric spindle DGZX-24012/34B2-KFHWVJS

4. HSK-A100 40-tool magazine automatic tool change system

5.X/Y/Z hollow cooling ball screw drive

6. 7 roller linear slides (3 for X axis, 2 for Y/Z axis)—BOSCH REXROTH

7. X/Y/Z three-axis fully closed-loop optical ruler

8. Electrical box temperature control device

9. Spindle cooler

10. Spiral chip rolling device and rear iron chip conveyor iron chip car

11. Water from the center of the spindle, annular water spray

12. Blow air at the center of the spindle, and blow air in the ring.

13. The five-axis head crescent moon blows water, and the crescent moon blows air.

14. 1 type of safety interlock for front and side working doors

15. Spindle circulation cooling device.

16. Waterproof working fluorescent lamp

17. Hydraulic station device

18. Renishaw OMP60 Infrared Probe Unit

19. Renishaw Laser Tool Setter

20. Central centralized automatic feeding lubrication device

21. Operation side cleaning water gun and air interface

22. Cutting fluid cooling system

23. Fully enclosed protective sheet metal

24. Operation box

25. The electrical box is equipped with an air conditioner

26. Siemens electronic handwheel

27. Foot-operated spindle tool release switch

28. Foundation level pads and foundation bolts

29. Adjustment tools and toolboxes

30. Technical Manual

Parameter   

Item

Uni

FH100P-C

X axis travel

mm

1000

Y axis travel

mm

1150

Z axis travel

mm

1000

Distance from spindle nose to work table surface

mm

160-1160

Horizontal milling head

mm

30-1030

Feed/fast moving speed

m/min

40

Feed force

KN

10

Rotary table (C axis)

Working table size

mm

Ø1050

Max.table load (mill)

kg

4000

Max.table load (turning)

kg

3000

Rotray table

rpm

45

Milling/turning woking table

(compound milling and turning)

rpm

500

Minimum split angle

°

0.001

Rated torque

Nm

1330

Maximum torque

Nm

2630

CNC swing milling head (B axis)

Swing range(0=Vertical/180=Level)

°

-15~180

Fast moving and feeding speed

rpm

103

Minimum split angle

°

0.001

Rated torque

Nm

1050

Maximum torque

Nm

2130

Spindle(turning and milling)

Spindle speed

rpm

10000

Spindle power

Kw

42/58

Spindle torque

Nm

215/350

Spindle tapre

 

HSKA100

Distance from spindle center to

beam guideway surface

mm

1091.5

Model

Unit

FH100P-C

Tool magazine

Tool interface

 

HSKA100

Tool magazine capacity

PCS

40

Max.tool diameter/length/weight

 

Ø135/300/12

Tool switch(Tool to)

S

2

Measuring device

Infrared  probe

Rensishaw OMP60

Tool detection instrument in working processing area

Rensishaw NC4F230

Processing capacity

Max.drilling diameter(Medium steel)

 

Ø50

Max.tapping diameter(Medium steel)

 

M40

Max.milling diameter(Medium steel)

 

250

Accuracy(ISO230-2 and VDI3441)

X/Y/Z positioning accuracy

mm

0.006

X/Y/Z Repeat positioning accuracy

mm

0.004

B/C positioning accuracy

 

8"

B/C Repeat positioning accuracy

 

4"

Control  system

 

Siemens840D

Machine height(General machine)

mm

3650

Occupied area for main machine(L*W)

mm

5170x3340

Occupied area for tool magazine(L*W)

mm

1915x1400

Occupied area for chip conveyor(L*W)

mm

3120x1065

Occupied area for water tank(L*W)

mm

1785x1355

Grand total occupied area to complete machine(L*W)

mm

6000x3750

Machine weight

Kg

21000

 Machine CNC controller

Control System

Siemens 840DSL (motor and drive)

Number of control axes

5-axis simultaneous milling with simultaneous turning (NC axis + spindle, BC axis)

Simultaneous control of 5 axes

Simultaneous milling with turning

positioning axis

Standard X, Y, Z, B, C

interpolation

straight line

X, Y, Z, B, C axes (X, Y, Z, B, C can be compensated)

arc

X, Y, Z, B, C axes (X, Y, Z, B, C can be compensated)

Minimum instruction unit

0.001um

minimum control unit

0.1nm

Display

19LCD

Motor

Triple overload capability with absolute encoder (encoder position is never lost)

External communication function

Ethernet and RS232C interface

Operation mode

MDI, Auto, Manual, Handwheel, Origin (absolute), REPOS

programmatically

Online ISO language editor

Maximum PLC programming storage capacity

2048KB

Interpolation function

Straight lines, circles through and through center points, spirals, fine surfaces, high speed settings, etc.

Number of tool offsets

512 groups

Handwheel magnification

0.1/0.01/0.001mm

Minimum setting and moving units

1um/X,Y,Z

data saving

Memory data will never be lost when power off

feed rate

0%-150%

Fast forward magnification

0%-100%

Input and output interface

Ethernet and RS232C interface, CF card, USB storage backup

display language

Chinese and English

Standard configuration quantity

No

Accessory name

unit

Qty

1

foot control switch

set

1

2

Hydraulic clamping mechanism

set

1

3

Centralized Lubrication Device

set

1

4

cooling system

set

1

5

working lamp

set

1

6

Three-color light

set

1

7

horizontal bridge

Pcs

1

8

Machine tool fixings

set

1

9

Standard Tool Package

set

1

10

security door lock

set

1

11

foundation kit

set

1

12

Install the adjustment tool

set

1

13

Rigid tapping and spindle multi-point positioning

set

1

14

Screw conveyor and automatic chip removal machine

set

1

15

Standard hydraulic system

set

1

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Design Features | Best Mechanical Wire Casting Analysis Design

Full box type thermosymmetric casting structure, using Meehanna grade high-grade cast iron

Tempering and natural aging treatment to eliminate internal stress

Structural natural frequency vibration eliminates material processing stress

Large-area high-rigidity column design with full wall, effectively improving rigidity and static and dynamic accuracy

Three-axis hollow cooling screw drive

CNC swing milling head (B axis)

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Design Features

Built-in DD motor zero transmission chain no backlash design

High acceleration characteristics

The shortest span between the tool nose point of the spindle and the structural support point realizes the maximum rigidity of cutting

Larger YRT bearings increase rigidity

Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy

Spindle and B-axis cooling system design to reduce heat transfer

Rotary table (C axis)

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Design Features

Built-in DD motor zero transmission chain no backlash design

High acceleration and deceleration response characteristics

Larger YRT bearings increase rigidity

Large rated driving torque, positioning and processing with table positioning and clamping device

Meet the two processing needs of milling and milling-turning, reduce workpiece handling and improve product accuracy

Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy

Cooling system design to reduce heat transfer

Liftable tool setter

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Design Features

Equipped with Ransishaw NC4F230 non-contact laser tool setter for higher precision

Automatic tool setting on machine, automatic update of tool compensation

The tool setting device can be raised and lowered to save the space of the processing surface

Fully sealed sheet metal design protects the tool setter from water and iron filings during processing

Infrared probe

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Design Features

Equipped with Ransishaw OMP60 optical touch probe

On-machine workpiece alignment and size inspection, reduce manual inspection errors, improve product accuracy and processing efficiency

90% savings in on-machine assistance time

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