GM5X-E 5-axis CNC Grinding Machine

Introduction:


Product Detail

Product Tags

Main structure diagram of machine

2221

Application scope

This machine produces end milling cutter and drills, suitable for the processing of hard alloy and high-speed steel materials.

Tool manufacturing and regrinding cycles

Standard end milling cutter: slotting, processing shovel back, Front corner grinding,Bottom edge grinding, Digitalize, Regrinding.

Standard drill:slotting, Reduced outer diameter, Front corner grinding, digitalize, Regrinding.

 1. Technical specifications

Content

Requirement

Number

Unit

1.1

Workpiece  Dimensions

1.1.1

Clamping length

300

mm

1.1.2

Clamping diameter

between

2-20

mm

1.1.3

Grinding length

180

mm

1.1.4

Grinding diameter

between

2-12

mm

1.2

Grinding Spindle

1.2.1

Drive type

Accurate

direct drive

-

1.2.2

Power

rated power

7.1

kW

1.2.3

Cooling

Accurate

Oil cooled

-

1.2.4

Speed control of grinding wheel

Accurate

Stepless-speed

-

1.2.5

Speed

between

0-10000

rpm

1.2.6

Number of spindle grinding heads

Accurate

2

pcs

1.3

Grinding wheel

1.3.1

Diameter

150

mm

1.3.2

Maximum number of grinding wheels per spindle

4

pcs

1.3.3

Grinding wheels spindle diameter

Accurate

25

mm

1.3.4

Program controlled coolant supply

Accurate

Yes

-

1.3.5

Number of coolant nozzles

3

pcs

1.4

Workpiece clamping system

1.4.1

Clamping system

Accurate

Hydraulic, automatic

-

1.4.2

Clamping collet

Accurate

SCHAUBLIN W20

-

1.4.3

Drive type

Accurate

direct drive

-

1.5

Axis parameters

1.5.1

Type

Accurate

linear

-

1.5.2

X-axis travel

340

mm

1.5.3

Z-axis travel

335

mm

1.5.4

Y-axis travel

170

mm

1.5.5

X-Y-Z axis resolution

Accurate

0.0001

mm

1.5.6

X-Y-Z axis speed

15

m/min

1.5.7

A-axis travel

360

degree

1.5.8

A-axis resolution

Accurate

0.0001

degree

1.5.9

A-axis speed

500

rpm

1.5.10

B-axis travel

±

180

degrees

1.5.11

B-axis speed

20

rpm

1.6

Loading and unloading system

1.6.1

Loading and unloading system

Accurate

Truss type robotic arm

-

1.6.2

Number of trays

Accurate

2

pcs

1.6.3

Automatic loading and unloading work-piece diameter

Between

3-16

mm

1.6.4

Automatic loading and unloading work-piece length

90

mm

1.6.5

Maximum number of workpieces

300

pcs

1.6.6

Software

Accurate

Yes

-

1.7

Other components

1.7.1

Ability to detect workpieces on machine tools

Accurate

Yes

-

1.7.2

Centralized automatic lubrication system

Accurate

Yes

 

1.7.3

Tricolour signall lamp

Accurate

Yes

-

1.8

Optional

1.8.1

Oil mist separation equipment

Accurate

Optional

-

1.9

Control

1.9.1

Control system

Accurate

Newcon

-

1.9.2

Operation panel

Accurate

Touch screen

-

1.9.3

Digital control axis

Accurate

Yes

-

1.9.4

Color display

Accurate

Yes

-

1.9.5

Display Size

Accurate

19

inch

1.10

Tool grinding software module

1.10.1

Simple milling cutters

Accurate

Yes

-

1.10.2

Simple drills

Accurate

Yes

-

1.10.3

Probe automatic detection mode

Accurate

Yes

-

1.11

 Equipment electrical parameters

1.11.1

Voltage

Accurate

380±10%

V

1.11.2

Frequency

Accurate

50±10%

Hz

1.11.3

Power

25

KW

1.12

 Dimensions

1.12.1

Length

1 820

mm

1.12.2

Width

2 650

mm

1.12.3

Height

2 300

mm

1.12.4

Quality

4 300

kg

            

2. Standard configuration list

Content

Model

Brand

Number

2.1

Machine tool

2.1.1

X-axis configuration

2.1.1.1

- Screw rod

Customized

NSK

1pcs

2.1.1.2

- Rail

1×MR25-A2-760-20-20-G2-V2+BRK+SOSPL

SCHNEEBERGER

2pcs

2.1.2

Y-axis configuration

2.1.2.1

- Screw rod

Customized

NSK

1pcs

2.1.2.2

- Rail

1×MR35-C2-600-20-20-G2-V2+MRK

SCHNEEBERGER

2pcs

2.1.3

Z-axis configuration

2.1.3.1

- Screw rod

Customized

NSK

1pcs

2.1.3.2

- Rail

1×MR25-A2-850-20-20-G2-V2+BRK+SOSPL

SCHNEEBERGER

2pcs

2.1.4

A-axis configuration

2.1.4.1

- Angle encoder

ECN113

HEIDENHAIN

1pcs

2.1.4.2

- Direct drive motor

MSP-1000-2-002-158

HIWIN

1pcs

2.1.5

B-axis turntable

Customized

GuTian

1pcs

2.1.6

Permanent magnet double head electric spindle

Rated power 7.1KW

Chuangyun

1 pcs

2.1.7

Three axis truss manipulator

-

Chuangyun

1pcs

2.1.8

Tray

148-LP-D4

Chuangyun

2pcs

2.1.9

Tray

148-LP-D6

Chuangyun

2pcs

2.1.10

Tray

148-LP-D8

Chuangyun

2pcs

2.1.11

Clamping jaw D0.5-3.2/D3.0-7.0/D7-13

Chuangyun

1set

2.1.12

High precision V-block

(3-5)

Chuangyun

1pcs

2.1.13

High precision V-block

(5-7)

Chuangyun

1pcs

2.1.14

High precision V-block

(6-12)

Chuangyun

1pcs

2.1.15

Collet

D4W20 (80-00004)

SCHAUBLIN

1pcs

2.1.16

Probe

TS150

HEIDENHAIN

1pcs

2.1.17

Grinding wheel rod(long)

119×∅31.75×∅96mm

Chuangyun

1pcs

2.1.18

Grinding wheel rod(short)

87×∅31.75×∅96mm

Chuangyun

1pcs

2.1.19

Air conditioning

-

YUEDE

1pcs

2.1.20

Tricolour signall lamp

DC24V

Schneider

1pcs

2.1.21

Flowmeter

SI5000

IFM

1pcs

2.1.22

Drive specific power supply

15KW

NEWCOM

1pcs

2.1.23

Electromagnetic valve group

M4GE280R-CX-E20D-5-3

CKD

1set

2.1.24

X,Y, Z-axis automatic lubrication system

-

Taiwan

1set

2.2

CNC system configuration

2.2.1

BOXPC

IMPC00S/P1

Newcon

1pcs

2.2.2

Power filter

AGOFIL024A

Newcon

1pcs

2.2.3

Power filter

AGOFIL001S

Newcon

1pcs

2.2.4

Resistance

AGORES008

Newcon

1pcs

2.2.5

System main power supply

MDLL3015N00AN0I

Newcon

1pcs

2.2.6

Servo driver

MDLUX021B1CAN0I

Newcon

4pcs

2.2.7

B-axis servo motor

ZLS1002-H60-D3M1-NNSB-D16E40

Newcon

1pcs

2.2.8

A-axis motor

MSP-1000-2-002-158

HIWIN

1pcs

2.2.9

Y-axis servo motor

ZLS1454-H30-DCM1-SNSB-D24E50

Newcon

1pcs

2.2.10

X/Z-axis servo motor

ZLS1153-H30-D3M1-NNSB-D19E40

Newcon

2pcs

2.2.11

U/W axis servo driver

ZLS0754-H60-D2M1-SNSB-D14E30

Newcon

2pcs

2.2.12

V-axis servo motor

ZLS0754-H60-D2M1-SNSB-D14E30

Newcon

1pcs

2.2.13

Coupler

EX-1100

Newcon

1pcs

2.2.14

Input

EX-210H

Newcon

2pcs

2.2.15

Output

EX-310H

Newcon

2pcs

2.2.16

Analog input module

EX-4054

Newcon

1pcs

2.2.17

Terminator

EX-TRE01

Newcon

1pcs

2.2.18

Operation panel

IMOP4106/H

Newcon

1pcs

2.2.19

NCK

IM8+

Newcon

1pcs

2.2.20

NCK

IMSO100006

Newcon

1pcs

2.2.21

NCK

IMSO100008

Newcon

1pcs

2.2.22

NCK

IMSO100012

Newcon

1pcs

2.2.23

NCK

IMPA100586

Newcon

1pcs

2.2.24

NCK

IMSO100373

Newcon

1pcs

2.2.25

NCK

IMSO100375

Newcon

1pcs

2.2.26

NCK

IMSO100335

Newcon

1pcs

2.2.27

NCK

IMSO100519

Newcon

1pcs

2.2.28

NCK

IMSO100392

Newcon

1pcs

2.2.29

NCK

IMSO100331

Newcon

1pcs

2.2.30

NCK

IMSO100535

Newcon

1pcs

2.2.31

NCK

IMSO100520

Newcon

1pcs

2.2.32

NCK

IMSO100560

Newcon

1pcs

2.3

Standard configuration of tool grinding software

2.3.1

Simple milling cutter

Chuangyun self-developed

1pcs

2.3.2

Simple drill

Chuangyun self-developed

1pcs

2.3.3

3D collision checking with 3D machine simulation

Chuangyun self-developed

1pcs

2.3.4

3D  tool simulation

Chuangyun self-developed

1pcs

2.3.5

Probe automatic detection

Chuangyun self-developed

1pcs


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