Five-axis Machining Center FH60P

Introduction:


Product Detail

Product Tags

Five-axis simultaneous machining center

XYZ linear axis hollow cooling screw drive

B\C rotary shaft DD direct drive transmission

Full closed loop absolute value measurement system

 

Standard configuration

No.

Configuration description

Unit

Qty

Remark

1.

FH mainframe mineral casting

Set

1

 

2.

Siemens ONE control system

Set

1

 

3.

Display: 21.5-inch touch display panel

Set

1

 

4.

FH five-axis multi-function swing head (B-axis)

Set

1

 

5.

DGZX-24012/34B2 milling electric spindle (shielded turning function)

PC

1

 

6.

X/Y/Z Axis Hollow Cooling Ball Screw

PCS

3

 

7.

Milling Direct Drive turntable (C-axis)

Set

1

 

8.

B axis RCN8380 29 bits absolute encoder

PC

1

 

9.

C axis RCN2580 28 bits absolute encoder

PC

1

 

10.

INA Roller Linear Slides

Set

6

 

11.

Electrical box air conditioner

Set

1

 

12.

Spindle water cooling system

Set

1

 

13.

Machine ring type spray water

Set

1

 

14.

Five-axis head crescent type spray water, crescent type blow gas

Set

1

 

15.

Front and side working door safety interlock system

Set

1

 

16.

Waterproof working bin lighting

PCS

2

 

17.

Hydraulic station

Set

1

 

18.

Central centralized automatic feed lubrication device

Set

1

 

19.

Operation side cleaning water gun and air gun

Set

1

 

20.

Cutting fluid system(CTS 25bar)

Set

1

 

21.

Fully enclosed protective sheet metal

Set

1

 

22.

Operation box

Set

1

 

23.

Electrical Cabinet Cooling Unit

Set

1

Delete

24.

Siemens electronic handwheel

PC

1

 

25.

Foot-operated spindle tool release switch

PC

1

 

26.

Machine tri-color light

Set

1

 

27.

40PCS HSK-A63 tool magazine and servo ATC system

Set

1

 

28.

X/Y/Z three-axis absolute value grating scale

Sets

3

 

29.

Spiral chip rolling device and Rear Chip Conveyor+Chip car

Set

1

 

30.

Renishaw OMP60 infrared probe unit

Set

1

 

31.

Renishaw NC4F230 laser tool setter

Set

1

 

32.

Foundation level pads and foundation bolts

Set

1

 

33.

Technical manual

Set

1

 

Parameter

Model

Unit

FH60P

Travel

X axis travel

mm

600

Y axis travel

mm

800

Z axis travel

mm

600

Distance from spindle nose to work table surface

mm

150-750

Horizontal milling head

mm

30-630

Feed/fast moving speed

m/min

40

Feed force

KN

10

Rotary table (C axis)

Working table size

mm

Ø660

Max.table load (mill)

kg

2000

Rotary table max. speed

rpm

150

Minimum split angle

°

0.001

Rated torque

N.m

807

Maximum torque

N.m

1430

CNC swing milling head (B axis)

Swing range(0=Vertical/180=Level)

°

-15~180

Fast moving and feeding speed

rpm

30

Minimum split angle

°

0.001

Rated torque

N.m

743

maximum torque

N.m

1320

Spindle (milling)

Spindle speed

rpm

12000

Spindle power

Kw

34/42

Spindle torque

Nm

132/185

Spindle taper

 

HSKA63

Tool magazine

Tool interface

 

HSKA63

Tool magazine capacity

PCS

40

Max.tool diameter/length/weight

 

Ø85/300/8

Tool switch(Tool to tool)

S

4

Measuring device

Infrared  probe

Renishaw OMP60

Tool detection instrument in working processing area

 

Rensishaw NC4F230

Position accuracy (ISO230-2 and VDI3441)

X/Y/Z positioning accuracy

mm

0.006

X/Y/Z Repeat positioning accuracy

mm

0.004

B/C positioning accuracy

 

8"

B/C Repeat positioning accuracy

 

4"

CNC controller

Control  system

 

Siemens ONE

Others

Machine weight

Kg

25000

Main Machine Specifications | Optimum Rigid Structural Configuration

Five-axis Machining Center FH60P (2)

 

Design Features | Best Mechanical Wire Casting Analysis Design

◆The bed adopts a new mineral casting structure, and the moving parts adopt Meehanite grade high-grade cast iron

◆Tempering and natural aging treatment to eliminate internal stress

◆Structural natural frequency vibration eliminates material processing stress

◆The design of large-area and high-rigidity column on the whole wall can effectively improve the rigidity and static and dynamic precision

◆Three-axis hollow cooling lead screw drive

Electric spindle

Five-axis Machining Center FH60P (3)

 

Design Features

◆ According to the characteristics of machine, independent research and development and production.

◆ The taper hole of HSK-A63 is adopted in the FH60P model.

◆ The external cooling system is used for circulating cooling to effectively ensure the application of the electric spindle.

Five-axis Machining Center FH60P (4)

 

CNC swing milling head (B axis)

 

 

Five-axis Machining Center FH60P (5)
Five-axis Machining Center FH60P (6)

Design Features

◆ Built-in DD motor zero transmission chain no backlash design

◆ High acceleration characteristics

◆ The shortest span between the tool nose point of the spindle and the structural support point realizes the maximum rigidity of cutting

◆ Larger YRT bearings increase rigidity

◆ Equipped with HEIDENHAIN RCN8380 series absolute rotary encoder measurement system, fully closed-loop control to ensure the best accuracy

◆ B-axis cooling system design to reduce heat transfer

 

 Rotary table (C axis)

Five-axis Machining Center FH60P (7)

Design Features

◆ Independent design and production.

◆ Built-in DD motor zero transmission chain no backlash design.

◆ High acceleration and deceleration response characteristics.

◆ Larger YRT bearing increases rigidity.

◆ Large rated driving torque, positioning processing, with worktable positioning and clamping device

◆ Meet the needs of milling, reduce workpiece handling, and improve product accuracy.

◆ Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy.

◆ Cooling system design to reduce heat transfer.

 

CNC system

Five-axis Machining Center FH60P (8)

Selection features

◆ Select the control host NCU730.3B for five-axis simultaneous (see the function table for details of the system configuration)

◆ With RTCP function

◆ Choose Siemens S120 drive with 3 times overload capacity and 1FT series motor with high motion characteristics

ATC system

Five-axis Machining Center FH60P (9)

Design Features

◆ Independent design and production.

◆ Tool selection and tool change use servo motor to control the terminal action, which is more stable and accurate.

◆ Combined with the tool management function of Siemens ONE, more efficient tool management.

Liftable tool setter

Five-axis Machining Center FH60P (10)

Design Features

◆ Equipped with Ransishaw NC4F230 non-contact laser tool setter for higher precision

◆ Automatic tool setting on machine, automatic update of tool compensation

◆ The tool setting device can be raised and lowered to save the space of the processing surface

◆ Fully sealed sheet metal design protects the tool setter from water and iron filings during processing

Infrared probe

Five-axis Machining Center FH60P (11)

Design Features

◆Equipped with Ransishaw OMP60 trigger optical probe.

◆On-machine workpiece alignment and size inspection can reduce manual inspection errors and improve product accuracy and processing efficiency.

◆ Save 90% of on-machine assistance time.

 

Exterior

The cover design of the FH series five-axis machining center complies with the strict CE safety standards. The fully dense sheet metal prevents the operator from entering the work area by mistake during processing, and at the same time prevents the use of high-pressure cutting fluid or chips from the machine, except for the warning nameplate. , The operation door is also equipped with a safety switch to prevent accidents during operation or maintenance. And has a large peep window, which is convenient for the operator to understand the operation and processing of the machine. 


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