5-axis Bridge Machining CenterCBS400
1.Overview
The high-speed precision bridge-type five-axis machining center CBS400 has the characteristics of high rigidity, high precision and high-efficiency machining. CBS series machine tools adopt bridge structure layout, XYZ axis movement is not affected by AC axis, and can maintain high-precision machining for a long time; X/Y/Z/A/C axes are fully closed-loop controlled to ensure high-precision machining; the whole machine adopts finite element analysis The individual components are designed to provide the best overall stable performance.
The three-axis rapid displacement is 30 M/min, the T-T tool change time is only 4S, the tool magazine is fully loaded for 24 hours, and there is no alarm for tool change . It is suitable for two or three-dimensional concave-convex models with complex shapes that require 5-axis linkage for one-time processing. It is more suitable for small and medium-sized batches of multi-variety processing and production, and can also enter automatic lines for mass production.
Using HEIDENHAIN's latest TNC640 system, 15-inch large LCD display, smart warning display, self-diagnosis and other functions make the use and maintenance of the machine tool more convenient and fast; multi-segment pre-reading control is especially suitable for mold processing with high-speed and large-capacity programs. Supports network and USB program transmission, which facilitates fast and efficient transmission and online processing of large-capacity programs.
2.Parameter
|
Item |
Unit |
spec |
|
|
travel |
X/Y/Z axis travel |
mm |
460×390×400 |
|
Distance from spindle end face to worktable surface |
mm |
155-555 |
|
|
The maximum distance between the spindle center and the table surface when the A axis is 90° |
mm |
315 |
|
|
Maximum processing range |
mm |
φ400*400 |
|
|
C-axis turntable
|
Disk diameter |
mm |
Φ400 |
|
Turntable T-slot/guide key width |
mm |
14H7/25H7 |
|
|
allowable load |
kg |
400 |
|
|
Three-axis feed |
X/Y/Z axis rapid displacement |
m/min |
30/30/30 |
|
Cutting feed rate |
mm/min |
1-12000 |
|
|
spindle |
Spindle specifications (installation diameter/transmission mode) |
mm |
120/built in |
|
Spindle taper |
mm |
E40 |
|
|
Spindle speed |
r/min |
30000 |
|
|
Spindle Motor Power (Continuous/S3 40%) |
kW |
11/13.2 |
|
|
Spindle Motor Torque (Continuous/S3 40%) |
N.m |
11.5/13.8 |
|
|
Tool magazine |
Magazine capacity |
|
26 |
|
Tool change time (T-T) |
s |
5 |
|
|
tool diameter |
mm |
80 |
|
|
tool length |
Mm |
200 |
|
|
tool weight |
kg |
3 |
|
|
guide |
X-axis guideway (size/number of sliders) |
mm |
35/2 |
|
Y-axis guideway (dimensions/quantity of sliders) |
45/2 |
||
|
Z-axis guideway (dimensions/quantity of sliders) |
35/2 |
||
|
Three-axis drive |
X-axis screw |
|
Φ40×10 |
|
Y-axis lead screw |
|
Φ40×10 |
|
|
Z axis screw |
|
Φ40×10 |
|
|
5-axis |
A-axis rated/maximum speed |
rpm |
30/60 |
|
A-axis rated/maximum cutting torque |
Nm |
940/2000 |
|
|
C-axis rated/maximum speed |
rpm |
100/150 |
|
|
C-axis rated/maximum cutting torque |
Nm |
185/318 |
|
|
A-axis positioning/repeatability |
arc-sec |
10/6 |
|
|
C-axis positioning/repeatability |
arc-sec |
8/4 |
|
|
Three-axis accuracy
|
positioning accuracy |
mm |
0.005/300 |
|
Repeatability |
mm |
0.003/300 |
|
|
lubrication system
|
Lubrication unit capacity |
L |
0.7 |
|
Lubrication type |
|
grease lubrication |
|
|
cutting fluid
|
tank capacity |
L |
300 |
|
Cutting pump parameters |
|
0.32Mpa×16L/min |
|
|
other |
air demand |
kg/c㎡ |
≥6 |
|
Air source flow |
mm3/min |
≥0.5 |
|
|
battery capacity |
KVA |
30 |
|
|
Machine Weight (Comprehensive) |
t |
5 |
|
|
Host Dimensions (L×W×H) |
mm |
3360×2910×2850 |
|
3.Standard configuration
| No. | Item |
| 1 | Heidenhain TNC640 operating system (five-axis linkage)
①Smooth jerk motion control; ②Automatic follow-up function of tool tip; ③ Coordinate transformation; ④ Tool 3D compensation; ⑤ USB and Ethernet data transmission. |
| 2 | Simultaneous tapping function |
| 3 | Spindle temperature control system |
| 4 | Spindle overload protection |
| 5 | Fully enclosed sheet metal |
| 6 | security door lock system |
| 7 | Tool magazine automatic door |
| 8 | Automatic grease lubrication system |
| 9 | LED work lighting |
| 10 | Mechanical tool setting device |
| 11 | Lifting Chip Conveyor System |
| 12 | Electric cabinet air conditioner |
| 13 | cleaning air gun |
| 14 | Process blowing system |
| 15 | Surround sprinkler system |
| 16 | coolant system |
| 17 | Standard tools and tool boxes |
4.Parts Specifications
| No. | name | spec | Brand /origin |
| 1 | body | CBS400 | CATO |
| 2 | system | TNC640 | Heidenhain |
| 3 | Three-axis guide rail | 35/45/35 | HIWIN/PMI |
| 4 | Three-axis screw | φ40*10 | HIWIN/PMI |
| 5 | X/Y/Z motor | QSY155C/QSY155F*2 | Heidenhain |
| 6 | Spindle | E40-M120-30000rpm | CATO |
| 7 | Servo tool magazine | 26T | CATO |
| 8 | lubrication system | PJB-20607T（脂润滑） | river valley |
| 9 | Airway components | CBS400 | SMC/Festo |
| 10 | AC contactor/thermal overload/circuit breaker | CBS400 | Schneider/Honeywell |
| 11 | LED work lights | YT-14 AC/DC24V | Olden |
| 12 | Three-color light | 301A0LL | CATO |
| 13 | Nozzle cutting fluid supply device | CBS400 | CATO |
| 14 | hair dryer | CBS400 | CATO |
| 15 | Tool setting instrument | TM26D | Metrol |
| 16 | Water cooler | Quanguan/same level | |
| 17 | Surround sprinkler system | CBS400 | CATO |
