E30 CNC Cylindrical Grinding Machine For Cutter Tools

Introduction:


Product Detail

Product Tags

Main structure diagram of machine

Application scope

Application range: milling cutter, drill bit, reamer and various high-precision parts processing.

Processing range: diameter range of processed products: Φ3~Φ20mm, length range of processed products: 120mm (automatic), 330mm (manual).

Processing characteristics: simultaneous grinding of fine and coarse double grinding wheels, one-time processing and forming.

Machine introduction

1. Bed structure:

2

 

2. Sheet metal of the whole machine: the whole machine has a fully enclosed structure, and the main frame is separated from the outer cover to avoid vibration
3. Control system: NEWCON
4. The principle of trimming:

• X-axis (coarse grinding wheel mechanism): realize the reciprocating motion of the coarse grinding wheel in the X-axis direction;

• V-axis (fine grinding wheel mechanism): realize the reciprocating motion of the fine grinding wheel in the V-axis direction;

• Y-axis (Y-axis feed mechanism): realize the reciprocating movement of the worktable in the Y-axis direction;

• C axis (working head rotation mechanism): realize the rotary motion of the working head in the direction of the C axis:;

• UL axis, VL axis and WL axis (manipulator pick-and-place mechanism): realize the reciprocating motion of the manipulator in the horizontal and vertical directions;

• Guide wheel and V-block support: Auxiliary to the completion of machining.

1. Moving parts: X axis, V axis, Y axis, WL axis, UL axis, VL axis, guide wheel mechanism, arm       mechanism, hysteresis adjustment mechanism
2. Workpiece spindle: Chuangyun self-made spindle
3. Grinding spindle: Xiamen Tungsten Motor
4. Lubrication of the whole machine: oil nipples are reserved for each axis and lubricated regularly
5. Feeding method: three-axis manipulator feeding

Technical specifications

control method

External buttons, touch screen

Display method

Touch screen, warning light

cooling method

Oil cooler

transfer method

Hydraulic, pneumatic, servo motor

power supply

AC 3×380V ,50Hz

Maximum total power

25KW

Dimensions

2152×1838×2614 mm

gross weight

3050kg

Cooling oil pressure

0.6~0.8MPa

barometric pressure

Total road pressure: 5~6Bar

Chuck air pressure: 2~3Bar

Guide wheel air pressure: 2~2.5Bar

Gripper air path pressure: 1.5~4Bar

Arm air pressure: 5~6Bar

Optical scale cleaning air pressure: 0.6~0.7Bar

Manipulator parameters

UL axis

Travel

450mm

Repeatability

0.02mm

Maximum operating speed

15000mm/min

VL axis

Travel

100mm

Repeatability

0.02mm

Maximum operating speed

15000mm/min

WL axis

Travel

540mm

Repeatability

0.02mm

Maximum operating speed

15000mm/min

Processing axis parameter

Y axis

Travel

350mm

Minimum Resolution Accuracy

0.0001mm

X axis

Travel

35mm

Minimum Resolution Accuracy

0.0001mm

V axis

Travel

35mm

Minimum Resolution Accuracy

0.0001mm

Guide wheel

Rotation accuracy:

≤0.010mm

Working head (C axis)

Motor Power

1.57Kw

Rotating speed

≤2000rpm

Runout accuracy

≤0.002mm

minimum resolution

0.0001°

Rough grinding wheel spindle

Motor Power

8.5KW

Rotating speed

≤5000rpm

Runout accuracy

≤0.002mm

dynamic balance

≤G0.4

Fine grinding wheel spindle

Motor Power

1.4KW

Rotating speed

≤7950rpm

Runout accuracy

≤0.002mm

dynamic balance

≤G0.4

Grinding parameters

 

 

Chuck model

W20

Coarse grinding wheel diameter

Ø250mm

Fine grinding wheel diameter

Ø150mm

Workpiece Shank Diameter

Ø3-Ø12mm (automatic) / Ø3-Ø20mm (manual)

Workpiece Grinding Range

Ø0.08 - Ø20mm

workpiece length

120mm(automatic) / 350mm(manual)

The maximum processing length of the workpiece

330mm

Processing outer diameter runout

≤0.003mm

Length machining accuracy

±0.1mm

Angle machining accuracy

≤0.3°

Appearance accuracy

≤Ra0.4 (finish grinding)

 

Standard configuration list

10

CNC system

NEWC0N

1

20

servo motor

NEWC0N

8

30

server Driver

NEWC0N

4

40

Operation panel/hand wheel

NEWC0N

1

50

High precision working head module

GESAC

1

60

High-precision electric spindle (1.4KW)

GESAC

1

70

High precision motor (7.1KW)

GESAC

1

80

High Precision Mechanical Spindle

GESAC

1

90

Precision rail

Schneeberger

10

100

Precision Crossed Roller Linear Way

Schneeberger

4

110

Precision Ball Screw

NSK

4

120

Operation and processing simulation software (standard step difference, spherical, etc.)

GESAC

1

130

Inverter

GESAC

1

140

Inverter

GESAC

1

150

touch screen

19寸ELO

1

160

Machine tool safety door lock device

Jinzhong

1

170

sensor

Baumer

3

180

flow sensor

Yifumen

1

190

Electrical components

Schneider

1

200

Pneumatic Components

CKD

1

210

Wire and Cable

ComCab

1

220

Rack air conditioner

GESAC

1

230

Precision pressure wheel Ø92x8

GESAC

1

240

Precision pressure wheel Ø92x15

GESAC

1

250

Chuck W20 D4

GESAC

1

260

Standard tray D4

GESAC

3

260

High-precision matching V-block (3-6)*10

GESAC

1

280

High precision grinding wheel flange (quick change type)

GESAC

2

290

Full set of manipulator fingers

GESAC

1

 

Machine characteristics

7 CNC axes, 4 CNC axes are used in the processing area, which can realize automatic loading and unloading, batch unmanned production

 

Machining accuracy and efficiency of machine tools

1. The radial runout of the workpiece is within 0.003mm;

2. The accuracy of size 2.0 is controlled within ±0.005mm;

3. The roundness of the workpiece is within 0.003mm;

4. Surface roughness < Ra0.4;

 

 


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