Specific Machine for Flywheel HG40/50L
Product Configuration
Product Overview
Flywheel Specific CNC Lathe - HG40/50L is a high-end CNC machine tool specifically designed for efficient and precise machining of flywheels. It integrates a high-rigidity structure, multifunctional machining capabilities, and intelligent configurations. With a 45° inclined integral bed design, combined with a servo-powered turret and modular power head options, it can comprehensively meet the compound machining requirements of flywheels, including drilling, tapping, chamfering, and centerline milling. It is suitable for the production of high-standard components in industries such as automotive, marine, and power generation equipment.
Features
High-Rigidity Inclined Bed Structure:
45° inclined monolithic bed and base with integrated casting technology significantly enhances rigidity and vibration resistance, ensuring stability under heavy cutting conditions.
Precision linear roller guideways (X/Z-axis) paired with high-accuracy ball screws deliver rapid dynamic response and long-term machining precision.
Multi-Functional Servo-Powered Turret:
Equipped with a standard 3-power-head servo turret (BMT 45-90°) that supports integrated multi-process operations (drilling, tapping, chamfering, and centerline milling), minimizing tool change time.
Tool holder specification: □25×25, compatible with diverse tooling needs. Combined with an optional automatic chip removal system, it enables continuous high-efficiency production.
Flexible Power Head Configuration:
Supports customizable power heads (e.g., radial/axial heads, high-speed milling heads) to meet complex contour and irregular structure machining demands of flywheels.
Spindle through-hole diameter: Φ65 mm, accommodating long bar stock processing and expanding process versatility.
High Precision and Efficiency:
A2-6 spindle head with an 80# metric taper cone achieves a maximum speed of 3000 r/min (upgradable to 4500 r/min for special applications), balancing high-speed and high-torque performance.
Repeat positioning accuracy: 0.003/0.005 mm (X/Y-axis) and surface roughness: Ra 0.4–0.8 (aluminum/steel), ensuring precise mating surfaces for flywheel transmission.
Conclusion:
The 45 ° inclined body is of high rigidity, with both body and base integrated.
Equipped with a servo powered turret, it can drill, tap, chamfer, and mill the flywheel on the centerline.
Different forms of power heads can be selected to meet the processing needs.
Applications
Industries: Automotive manufacturing, marine power systems, power generation equipment, engineering machinery.
Typical Scenarios:
Precision drilling, tapping, and face milling of passenger/commercial vehicle flywheel discs.
High-efficiency composite machining of marine engine flywheel gear rings.
Integrated forming of dynamic balance grooves and mounting holes for power generator flywheels.
Batch processing and quality control of flywheel components in automated production lines.
Technical Specifications
|
Parameter |
Name |
unit |
HG40/50L |
|
Bed |
Bed Configuration |
/ |
The bed base is a single unit with a standard 45° inclination |
|
X/Z Guideway Form |
/ |
Precision Linear Roller Guideways |
|
|
Working Range |
Maximum Turning Diameter On The Bed |
mm |
Φ500 |
|
Maximum Cutting Diameter |
mm |
Shaft: φ250, Disc: φ400 |
|
|
Maximum Processing Length |
mm |
500 |
|
|
Maximum Tip Distance |
mm |
620 |
|
|
Feed |
Maximum travel of X/Z-axis |
mm |
250/650 |
|
Fast moving speed of X/Z-axis |
m/min |
20/24 |
|
|
Spindle |
Specification of Spindle Head |
HSK |
A2-6 |
|
Spindle Taper |
/ |
80# Metric Cone |
|
|
Spindle Through-Hole Diameter |
mm |
Φ65 |
|
|
Maximum Spindle Speed |
r/min |
3000 (Special 4500) |
|
|
Chuck |
Hollow Hydraulic 4-Jaw Chuck |
set |
10"+Hollow Cylinder |
|
Turret |
Type of Turret |
/ |
Power turret (3 power heads, BMT 45-90°) |
|
Tool Holder Specification |
mm |
□25*25 |
|
|
Chip Removal |
Chip Removal Method |
/ |
Automatic Chip Removal |
|
Power of Main Motor |
Spindle Servo Motor Power |
KW |
11 (rated)/15 (30min) |
|
External Dimension |
Length*Width*Height |
mm |
2600*1720*1800 |
|
Net/Gross weight |
|
kg |
4300/4900 |
|
Machining Accuracy |
Repetitive positioning precision X/Y |
mm |
0.003/0.005 |
|
Roundness |
mm |
0.005 |
|
|
Diameter Consistency |
mm |
0.015/300 |
|
|
Flatness |
mm |
0.015/300 (concave only) |
|
|
Surface Roughness (Aluminum/Steel) |
Ra |
0.4～0.8 |
|
|
Forms of protection |
Fully Closed Shroud |
set |
1 |
High-Rigidity Inclined Bed Structure:
45° inclined monolithic bed and base with integrated casting technology significantly enhances rigidity and vibration resistance, ensuring stability under heavy cutting conditions.
Precision linear roller guideways (X/Z-axis) paired with high-accuracy ball screws deliver rapid dynamic response and long-term machining precision.
Multi-Functional Servo-Powered Turret:
Equipped with a standard 3-power-head servo turret (BMT 45-90°) that supports integrated multi-process operations (drilling, tapping, chamfering, and centerline milling), minimizing tool change time.
Tool holder specification: □25×25, compatible with diverse tooling needs. Combined with an optional automatic chip removal system, it enables continuous high-efficiency production.
Flexible Power Head Configuration:
Supports customizable power heads (e.g., radial/axial heads, high-speed milling heads) to meet complex contour and irregular structure machining demands of flywheels.
Spindle through-hole diameter: Φ65 mm, accommodating long bar stock processing and expanding process versatility.
High Precision and Efficiency:
A2-6 spindle head with an 80# metric taper cone achieves a maximum speed of 3000 r/min (upgradable to 4500 r/min for special applications), balancing high-speed and high-torque performance.
Repeat positioning accuracy: 0.003/0.005 mm (X/Y-axis) and surface roughness: Ra 0.4–0.8 (aluminum/steel), ensuring precise mating surfaces for flywheel transmission.
Conclusion:
The 45 ° inclined body is of high rigidity, with both body and base integrated.
Equipped with a servo powered turret, it can drill, tap, chamfer, and mill the flywheel on the centerline.
Different forms of power heads can be selected to meet the processing needs.
|
Parameter |
Name |
unit |
HG40/50L |
|
Bed |
Bed Configuration |
/ |
The bed base is a single unit with a standard 45° inclination |
|
X/Z Guideway Form |
/ |
Precision Linear Roller Guideways |
|
|
Working Range |
Maximum Turning Diameter On The Bed |
mm |
Φ500 |
|
Maximum Cutting Diameter |
mm |
Shaft: φ250, Disc: φ400 |
|
|
Maximum Processing Length |
mm |
500 |
|
|
Maximum Tip Distance |
mm |
620 |
|
|
Feed |
Maximum travel of X/Z-axis |
mm |
250/650 |
|
Fast moving speed of X/Z-axis |
m/min |
20/24 |
|
|
Spindle |
Specification of Spindle Head |
HSK |
A2-6 |
|
Spindle Taper |
/ |
80# Metric Cone |
|
|
Spindle Through-Hole Diameter |
mm |
Φ65 |
|
|
Maximum Spindle Speed |
r/min |
3000 (Special 4500) |
|
|
Chuck |
Hollow Hydraulic 4-Jaw Chuck |
set |
10″+Hollow Cylinder |
|
Turret |
Type of Turret |
/ |
Power turret (3 power heads, BMT 45-90°) |
|
Tool Holder Specification |
mm |
□25*25 |
|
|
Chip Removal |
Chip Removal Method |
/ |
Automatic Chip Removal |
|
Power of Main Motor |
Spindle Servo Motor Power |
KW |
11 (rated)/15 (30min) |
|
External Dimension |
Length*Width*Height |
mm |
2600*1720*1800 |
|
Net/Gross weight |
kg |
4300/4900 |
|
|
Machining Accuracy |
Repetitive positioning precision X/Y |
mm |
0.003/0.005 |
|
Roundness |
mm |
0.005 |
|
|
Diameter Consistency |
mm |
0.015/300 |
|
|
Flatness |
mm |
0.015/300 (concave only) |
|
|
Surface Roughness (Aluminum/Steel) |
Ra |
0.4～0.8 |
|
|
Forms of protection |
Fully Closed Shroud |
set |
1 |
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