Discover Why Experts Trust TMY Series CNC Turning and Milling Center

Experts trust the TMY Series CNC turning and milling center. It delivers unparalleled precision, versatility, and robust construction. These features ensure superior machining performance and reliability. You achieve greater efficiency, more accuracy, and excellent surface quality with every operation. This machine’s advanced capabilities directly address critical manufacturing demands, making it an indispensable asset.

Key Takeaways

• The TMY Series CNC machine offers great precision. It has a strong design and advanced parts. This helps make very accurate products.
• This machine can do many jobs. It combines turning and milling. This saves time and makes complex parts easier to create.
• The TMY Series is built to last. It has a tough design and smart systems. This means it works well for a long time.

Unmatched Precision and Accuracy in CNC Turning and Milling Center Operations

You demand exceptional precision and accuracy from your machining operations. The TMY Series delivers this through its meticulously engineered design. Every component works in harmony to ensure superior results.

High-Rigidity Machine Structure

A machine’s foundation dictates its precision. The TMY Series features an integral cast inclined bed. This design, with its 30° inclined bed structure and thick reinforced ribs, minimizes distortion and thermal deformation. It ensures exceptional rigidity, allowing for heavy cutting performance and long-term stability. To prevent bending from machining vibrations, walls have adequate thickness. For metals, this means a minimum of 0.794mm. The base and column form a rigid foundation. Manufacturers construct them from heavy cast iron or high-strength steel. They incorporate ribbed internal reinforcements and precision-ground guide surfaces. These features absorb vibrations, maintain alignment, and prevent deflection during high-speed operations.

The saddle and knee, made from high-grade cast iron, are precisely machined. They ensure rigidity while allowing smooth motion. The knee supports the weight of the table, fixtures, and workpiece. This requires strength and smooth lifting. A precision-fit saddle minimizes vibration and enables fine alignment. This is crucial for accuracy under heavy cutting loads. The spindle’s high-speed stability relies on its toolholder interface, dynamic balance, and thermal control. The stiffness of the spindle head–column assembly also plays a role. Modern spindles include automatic tool clamping and drawbar force monitoring. They also feature temperature and vibration sensing. A sturdy, well-balanced worktable is essential. It supports the workpiece and withstands cutting forces without deflection. Its surface finish, parallelism, and rigidity directly influence machining precision. For large-scale CNC machining, you need reinforced tools and high-rigidity machines. These withstand greater forces and dimensions. This is especially true when dealing with tighter tolerances over longer spans. Machines like CNC gantry mills, horizontal boring mills, and vertical bridge mills offer specific advantages for large or complex parts. Gantry mills provide excellent support for wide and heavy workpieces. Horizontal boring mills offer the necessary reach and rigidity for deep pockets. Vertical bridge mills combine size capacity with efficient vertical cutting.

Advanced Spindle Technology

The TMY Series incorporates advanced spindle technology. This technology significantly boosts material removal rates and extends tool life. Its spindle system uses high-precision ball bearings at both the front and rear. This contributes to superior spindle rigidity and rotational accuracy. The spindle servo unit is engineered for high precision and easy maintenance. This ensures consistent performance and reduces downtime. A maximum spindle speed of 4500 rpm/min facilitates faster cycle times.

In 5-axis milling, maintaining an optimal cutting angle distributes tool wear evenly. It reduces stress on cutting edges. This extends tool life and allows for more aggressive cutting parameters. This leads to greater material removal efficiency and lower tooling costs for you. High-speed spindles with precision bearings enable fine finishing and high-efficiency machining. Variable-speed control adapts to different materials. This ensures optimal cutting performance and extended tool life. HSM enhances tool lifespan by maintaining consistent spindle speeds under load. It prevents tool breakage due to speed drops. The heat generated during cutting is effectively removed from the tool. This further preserves its integrity. Air Turbine Spindles maintain high speeds by increasing airflow volume. This matches cutting loads. It ensures consistent performance without generating heat or thermal expansion. This allows for continuous operation and prevents tool damage. Physics-based optimization in toolpath strategies dramatically reduces cycle times. It extends tool life by ensuring consistent cutting conditions and tool engagement. This prevents premature tool wear.

Precision Linear Guides and Ball Screws

Precision linear guides and ball screws are critical for minimizing backlash and improving positional accuracy. The TMY Series uses a ball screw system with pretensioning. This effectively eliminates backlash and compensates for temperature-induced elongation. Roller linear guides ensure smooth and precise movement. This is vital for arc cutting, bevel cutting, and uniform surface textures. They support universal high-speed rotation.

PMI ball screws minimize backlash and improve rigidity. They use a Gothic profile for optimal ball-groove contact. They also apply suitable preload to eliminate play and reduce elastic deformation. PMI linear guides achieve precise positioning and high repeat accuracy. They use a rolling bearing principle. This minimizes the difference between dynamic and static friction. It prevents stick-slip even at sub-micron feed rates. The 45° design of PMI linear guides provides high rigidity. It optimally bears loads in all four directions. Rigidity further enhances by preloading carriages and increasing their number. PMI actuators integrate a linear guide and ball screw unit. They use a U-guide rail and a combined carriage-nut system. This creates a stable, rigid structure. It minimizes bending and ensures precise, low-friction movement. PMI slotted shaft guides prevent angular play and increase rigidity through preloading. PMI precision ball screw drive splined shaft guides achieve high positioning accuracy. They profile the ball spline groove as a Gothic arch. They also use pretensioning to eliminate play in the direction of rotation. Dynatect offers “Zero Lost Motion” solutions for their precision ball screws. These are custom-designed to minimize backlash and eliminate deadband. This significantly improves positional accuracy. The TMY Series CNC turning and milling center leverages these technologies. It ensures every cut is exactly where it needs to be.

Versatility Redefined: Integrated Turning and Milling Capabilities

You need a machine that adapts to diverse production needs. The TMY Series redefines versatility. It seamlessly integrates turning and milling operations. This allows you to produce complex parts with unmatched efficiency.

Integrated Multi-Tasking Capabilities

The TMY Series offers integrated multi-tasking capabilities. A single machine performs multiple operations. This includes turning, facing, threading, boring, drilling, and grooving. You reduce machine setups and optimize floor space. These centers significantly reduce cycle times. They use high-speed machining and automated tool changes. Automated toolpath control and continuous operation make them ideal for high-volume production. Modern turning machines integrate easily with automation systems. This includes robotic loaders and bar feeders. These integrations enable unattended operation. They improve throughput and maintain part consistency. This makes turning an essential part of automated manufacturing cells. Producing a hydraulic valve body, for example, requires internal turning and cross-holes. It also needs milled flats. The TMY Series completes this part in one setup. This reduces handling and total production hours.

Wide Range of Tooling Options

The TMY Series supports a wide range of tooling options. This enhances its versatility. You can use various milling spindles, like HSK-A63 and HSK-A100. An automatic head exchange allows for rough cutting, finishing, and grinding. A deep hole drilling unit is optional. It drills up to 850 mm deep. Diverse tooling options enable a wider range of operations. Live tooling transforms the machine into a multitasking platform. It performs drilling, milling, and tapping directly within the turning cycle. C-axis and Y-axis functions allow for radial drilling and slot milling. They also handle off-center milling and complex pocketing.

Simultaneous 5-Axis Machining Capabilities

The TMY Series offers simultaneous 5-axis machining capabilities. This allows you to machine complex components in a single clamping operation. This saves time and enhances accuracy. It reduces the need for manual re-clamping. You gain access to hard-to-reach areas. You produce intricate shapes not feasible with conventional 3- or 4-axis machines. Single-setup manufacturing minimizes errors. Fewer re-clamps help maintain tight tolerances. Continuous 5-axis machining keeps the tool optimal to curved faces. This reduces cusps and visible marks. You use shorter tools. This lowers deflection and vibration. You achieve better dimensional consistency. This leads to shorter cycle times and greater geometric freedom. The TMY Series CNC turning and milling center enables complex part production. It performs multiple operations simultaneously.

Robust Construction and Reliability for Continuous CNC Turning and Milling

You need a machine that performs reliably day after day. The TMY Series delivers this through its robust construction. This design ensures consistent performance and extended machine life.

Heavy-Duty Design

The TMY Series features a heavy-duty design. This design prioritizes durability. The machine bed, your foundation, uses cast iron or high-strength steel. These materials absorb vibrations. They resist thermal deformation during intensive machining. Linear guideways or box ways mount on the bed. Box ways offer superior rigidity for heavy cutting. This ensures long-term accuracy. Patented Meehanite cast steel and a ribbed design achieve up to 35% higher rigidity. This also improves vibration damping. You get consistent cutting behavior. Your tools last longer, even with demanding materials. Sturdy cast iron guide slides provide high dynamic rigidity. Topology-optimized cast iron components maximize stability. This ensures reliable productivity and high precision. Bellows systems protect linear guides from dust and chips. A translucent folding roof and enclosed sides offer overall protection. Chips collect efficiently in trays. This simplifies cleaning and maintenance.

Thermal Stability Systems

Temperature fluctuations can affect machining accuracy. The TMY Series uses advanced thermal stability systems. These systems minimize temperature influences. They safeguard long-term accuracy and process reliability. You achieve high dimensional accuracy. Spindle coolers dissipate heat from the milling spindle. This enhances thermal stability. Temperature sensors detect structural displacements. The control system then compensates for these. Pretensioned ball screws compensate for thermal expansion. This prevents unwanted elongation. Effective core cooling of ball screws uses actively tempered oil. This precisely controls temperature. It reduces thermal expansion and increases accuracy. Thermally insulated machine components mitigate environmental temperature impacts. This maintains precision regardless of external conditions.

Advanced Chip Management

Effective chip management is crucial for consistent machining quality. Poor chip removal causes chip hammering. Chips repeatedly strike the cutting insert. This leads to chipping or micro-fractures. You experience increased cutting edge chipping. Cutting pressure and temperatures rise. Surface quality suffers from broken chip pieces hitting the workpiece. The TMY Series prevents these issues. It influences chip formation through correct chip breaker geometry. Optimized cutting edge geometry helps. Adjusted cutting values ensure uniform chip flow. Setting angle adjustments redirect chip flow. High-pressure cooling actively removes chips from the tool. This comprehensive approach protects your machine. It maintains consistent quality for your CNC turning and milling center operations.

Intelligent Control and User-Friendly Operation of the CNC Turning and Milling Center

You need a machine that is powerful and easy to use. The TMY Series offers intelligent control and user-friendly operation. This ensures maximum efficiency and safety.

State-of-the-Art CNC Control System

The TMY Series features a state-of-the-art CNC control system. This system provides high processing performance. It offers an excellent operating rate and user-friendly operation. You get precise control of all machine movements and processing steps. This enables high positioning accuracy for complex manufacturing tasks. Modern CNC systems integrate into networked production systems. They collect and analyze process data in real-time. This facilitates predictive maintenance and continuous process optimization. Systems like FANUC F Oi-TF Plus, ensure maximum operating convenience. They offer intuitive, customizable user interfaces. These systems also support advanced programming environments. You can implement complex machining strategies more efficiently. They also offer conversational programming options. This simplifies setup for operators.

Automation Readiness

The TMY Series is ready for advanced automation. You can integrate various solutions to boost productivity. Flexible Pallet Systems (FPS) and Flexible Pallet Containers (FPC) automate material handling. Robotic Production Cells provide modular machine tending. They integrate value-adding processes like deburring or measuring. An Autoloading Cell (ALD) automates raw material loading and finished part unloading. This ensures stable quality and extended unmanned production. Tool Automation reduces tool investment and operational costs. It increases unmanned production. These features allow you to achieve highly autonomous operations.

Comprehensive Safety Features

Your safety is paramount. The TMY Series includes comprehensive safety features. These protect operators and prevent accidents. You must always wear Personal Protective Equipment (PPE). This includes safety glasses and hearing protection. You should avoid loose clothing or jewelry. Always ensure the spindle and all axes are stationary before making adjustments. Keep guards in place during operation. Collision avoidance systems use sensors, cameras, and AI. They detect potential hazards. This reduces equipment damage and improves productivity. Lockout/Tagout (LoTo) procedures minimize hazards from energy sources during maintenance. Risk assessment identifies work-related hazards. It defines appropriate protective measures. Regular training on safety and health protection is also essential.

Real-World Impact: Why Experts Choose the TMY Series CNC Turning and Milling Center

Experts choose the OTURN Machinery TMY Series CNC Turning and Milling Center for its tangible benefits. You gain significant advantages in your manufacturing operations. This machine directly impacts your productivity, part quality, and overall profitability.

Reduced Setup Times and Increased Throughput

You experience a dramatic reduction in setup times with the TMY Series. Advanced CNC technologies, like 5-axis milling and integrated turn-mill centers, minimize reclamping operations. This reduces potential human errors. You achieve greater repeatability and precision. Turn-mill centers combine lathe and milling machine functions. This effectively eliminates setup times between different processes. You reduce overall throughput time.

Shorter setup times directly translate to increased throughput and production capacity.

• You gain more time for actual production. This directly increases overall productivity.
• Efficient setup times ensure optimal utilization of your machines and systems. This maximizes production capacity.
• Optimized setup times minimize non-productive periods. Your machines are ready for use more quickly. You reduce wasted time.

Superior Part Quality and Reduced Scrap

The TMY Series consistently delivers superior part quality. You also significantly reduce scrap. This impacts your overall manufacturing costs and material waste. You achieve substantial material savings. The machine minimizes waste and maximizes usable output from raw materials. It reduces the unit cost of components, especially when material is a major production cost.

The TMY Series enables programmatic length cutting. You use only the material needed for each part without excess. It optimizes coil width selection to match standard dimensions. This eliminates side trim waste. You maximize material utilization by nesting multiple parts across the coil width. The machine decreases damaged or rejected parts and material waste. This happens due to reduced manual handling. It lowers out-of-specification parts and scrap. This ensures consistent quality through automated processing. You can virtually eliminate trim waste for components like shelving back panels and shelves. You achieve material utilization rates of 95% or higher. Traditional methods typically yield 80-85%. This results in significant savings. You can save hundreds of kilograms of material daily in high-volume production of thin-sheet components.

Lower Total Cost of Ownership

Investing in the TMY Series leads to a lower total cost of ownership for your operations. You gain a substantial return on investment compared to traditional trial-and-error methods. The machine significantly reduces the need for physical prototypes. These are costly and time-consuming. It minimizes material waste through precise simulations. These simulations lead to better material usage. You reduce scrap and associated costs. The machine identifies defects and optimization opportunities virtually.

You improve quality by predicting and mitigating defects before production. This leads to higher-quality outcomes. The TMY Series avoids increased costs and material consumption. This often happens with numerous iterations and new prototypes in manual methods. It lowers the risk of undetected defects. These defects could compromise product quality and performance.

The TMY Series reduces unit costs and increases profit margins. This happens through higher production value. You enhance competitiveness with an improved price/performance ratio. The machine lowers unit costs by producing more parts in less time. This is due to high automation and advanced technology. It minimizes material waste and reduces material costs per part through tight tolerances. You decrease rework and scrap. This directly impacts your bottom line. The machine consistently produces high-quality cuts. It ensures optimal material utilization. This leads to a more sustainable and cost-effective production process.

The OTURN Machinery TMY Series CNC Turning and Milling Center earns expert trust. It consistently delivers a powerful combination of precision, versatility, and reliability. Its advanced features empower you to tackle complex challenges. You achieve superior part quality and optimize production workflows. This makes it an indispensable asset in modern machining environments.